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Quality
Smart Factory 4.0: innovation, digital transformation & quality for the future, now
The entire process, interconnected
Funvisa has been digitally transformed with MAPEX’s MES system. All production steps are interconnected, eliminating all paper, reducing costs and increasing quality in production. From any workstation you can access to all project information: plans, defect catalogue, control guidelines, production data, etc.
Efficiency
Improved quality of the final product, optimization and increase in productivity, with reliable and real-time data.
Security
Greater control over traceability and production, improvement in incident monitoring and satisfaction in compliance with quality regulations.
Sustainability
Reduction of operational costs, waste and reprocessing, reduction of energy consumption and 100% elimination of paper.
Quality, price and logistics;
the pillars of our success
Strict Quality Policy
We feel that quality is the key to success in our sector. For this reason we pursue a strict quality policy which is based on the principle of “zero complaints”. For long term relationships with our clients defect free manufacturing is a must. Quality is the most important aspect of our work, our components must be cast, processed, machined and finished to the most rigorous specifications.
QUALITY SYSTEMS
We are ISO9001: 2015 certification, proving our commitment to quality. Not only do we pressure ourselves to improve quality and to be certified but also all of our key partners and sub-suppliers are certified too, this ensures no weak links in our manufacturing chain.
We are also investing resources in the implementation of Kaizen philosophy to improve our working environment and to optimize all of our processes. Small incremented steps making everything we do a little bit better; every year both Funvisa and it´s clients will reap the benefits.
We want to implement the ISO 14001 environmental quality assurance system in accordance with the standard. This is a strategic objective that Funvisa wishes to implement in the near future and has already taken the first steps in this direction. We are aiming to be certified by 2024.
The production cycle is supervised by the individual machine operators and section team leaders as well as a software data capture system. This system is integrated in the Quality department to check and verify all control plan.
Highly Qualified
At FUNVISA we take care of our people. Our quality team are highly qualified and experienced. Our staff´s safety and health is also important to us and we diligently follow a workplace safety program and train all employees in working safety and preventing accidents at work.
At Funvisa we also take care of our product. Our company receives only certified alloys from qualified Spanish aluminium suppliers. Hi tech laboratory equipment is used to carry out tests on incoming raw material as well as internally manufactured parts. We can count on; a spectrometer for revealing chemical composition of the received and manufactured raw material, X-ray equipment for porosity testing and two 3D measurement devices for precise dimensional surveys. We carry out microstructure testing and other procedures in external laboratories close to the foundry.
Capacity
Our Melting & Die casting Technology
Funvisa has a vast experience in different Alloys and material types and hugh melting capacity with 3 Central melting Furnaces with a total capacity of 4.500 Kg/hour.
We have 12 Fully automated casting and trimming cells. High Pressure die casting presses from 180 to 1400 Tonnes.
- Insertec Central melting furnace 500 kg/hr
- Insertec Central melting furnace 1000 kg/hr
- Insertec Central melting furnace 1500 kg/hr
- Other auxiliar furnaces
- Idra 180T (Brass) + 20T Trimming Press + Drum Shot Blasting Machine
- Idra 200T + 20T Trimming Press
- STP 200T + 25T Trimming Press
- Idra 320T + 25T Trimming Press + Kuka Robot
- STP 420T + 25T Trimming Press + Kuka Robot
- Idra 500T + 25T Trimming Press + Kuka Robot
- STP 602T + 25T Trimming Press + Kuka Robot
- STP 802T + 40T Trimming Press + Kuka Robot
- STP 1000T (x2) + 40T Trimming Press + Robot
- STP 1200T (x2) + 40T Trimming Press + Robot
- STP 1400T + 40T Trimming Press + Kuka Robot
Automatization
Our machining Technology
We have a dedicated area for machining in our fully automated CNC machining cells, various component specific turnkey transfer stations and other auxiliar machinery.
- Puma 200 Lathe (x2)
- Automated cell: Lean FTC 10 Lathe + Fanuc M710 Robot (artificial vision) + Daewoo Lynx 200L Lathe
- Daewoo Puma 230 Dual Headed Lathe
- High Speed CNC Robodrill Fanuc Machining Centre + Rotary table (x4)
- Horizontal Pallet changing CNC Tongtai HA400II
- Funvisa designed automated twin transfer station for specific components
Support
Other equipment
- Tumble & Drum Shot Blaster OMSG GWB850
- Tumble & Drum Shot Blaster Alju 199
- Track Through conveyor Shot Blaster
- Hook Shot Blaster
- Trovalising vibratory drum (x2)
- Automated robotic grinding, de-burring & polishing cells (x3)
- Manual grinding stations (x6)
- Drilling Stations (x3)
- Cleaning Machines (x2)
- Pneumatic Tapping Machines (x4)
- Fully Furnished Laboratory
- Tool maintenance workshop
PARTNERSHIPS
